Ferdiansyah, Maulana Rifqy and Wike Agustin Prima Dania,, STP., M.Eng., Ph.D and Danang Triagus Setiyawan, ST., MT (2022) Optimasi Rancangan Tata Letak Usulan Gudang Material Bahan Berbahaya dan Beracun Menggunakan Simulasi ANYLOGIC untuk Meningkatkan Kapasitas Gudang di PT XX. Sarjana thesis, Universitas Brawijaya.
Abstract
Industri minuman menjadi salah satu jenis industri yang berkembang pesat, termasuk industri susu. PT XX merupakan salah satu industri susu di Indonesia yang memproduki susu konsumsi dengan berbagai macam varian produk. Kendala yang dihadapi oleh Bagian Warehouse Sparepart and General Supply PT XX selaku bagian yang bertanggung jawab di pengelolaan gudang B3 yaitu kelebihan kapasitas gudang terhadap barang yang disimpan saat musim liburan atau peak season. Hal ini membuat material B3 ditumpuk dan diletakan di lantai gudang yang membuat operator gudang menjadi kesulitan untuk mengambil barang B3. Tujuan pelaksanaan magang ini, untuk menganalisis tata letak awal gudang dan merancang tata letak usulan gudang B3 dengan metode dedicated storage. Tata letak usulan akan dijalankan simulasi kegiatan penyimpanan melalui program ANYLOGIC serta kinerja tata letak usulan akan dibandingkan dari setiap parameter. Hasil analisis tata letak awal Gudang Material B3 Nonfoodgrade Chemical diketahui bahwa kapasitas penyimpanan maksimal gudang sebesar 186 palet. Biaya material handling yang dikeluarkan dalam satu hari operasional gudang sebesar Rp. 89.886,02. Perancangan tata letak dengan metode dedicated storage menghasilkan dua tata letak usulan yang sesuai dengan kebutuhan PT XX. Hasil kinerja tata letak usulan satu memiliki kapasitas penyimpanan sebesar 238 palet dengan total biaya pembangunan sistem penyimpanan sebesar Rp. 102.160.000. Di sisi lain, tata letak usulan dua memiliki kapasitas penyimpanan sebesar 225 palet dengan total biaya pembangunan sistem penyimpanan sebesar Rp. 83.180.000. Tata letak usulan dapat menghemat biaya material handling hingga 16,25% per hari untuk tata letak usulan satu dan 21,03% per hari untuk tata letak usulan dua. Hasil perbandingan setiap parameter menunjukan bahwa tata letak usulan dua menjadi solusi alternatif untuk menjawab permasalahan kelebihan kapasitas gudang
English Abstract
The beverage industry is one type of industry that is growing rapidly, including the dairy industry. PT XX is one of the dairy industries in Indonesia that produces consumption milk with various product variants. The obstacle faced by the Warehouse Sparepart and General Supply Division of PT XX as the responsible for managing the B3 warehouse is the excess warehouse capacity for goods stored during the holiday season or peak season. This causes B3 materials to be piled up and placed on the warehouse floor, which makes it difficult for warehouse operators to retrieve the required B3 items. The purpose of this internship is to analyze the initial layout of the warehouse and design the proposed layout of the B3 warehouse using the dedicated storage method. The proposed layout will be simulated for storage activities through the ANYLOGIC program and the performance of the proposed layout will be compared from each parameter. The results of the analysis of the initial layout of the Nonfoodgrade Chemical B3 Material Warehouse, it is known that the maximum storage capacity of the warehouse is 186 pallets. Material handling costs incurred in one day of warehouse operations are Rp. 89.886,02. The layout design using the dedicated storage method resulted in two proposed layouts that fit the needs of PT XX. The results of the layout of the proposed one has a storage capacity of 238 pallets with a total cost of building a storage system of Rp. 102.160,000. On the other hand, the proposed two layouts have a storage capacity of 225 pallets with a total cost of building a storage system of Rp. 83,180,000. The proposed layout can save material handling costs up to 16,25% per day for the proposed layout one and 21,03% per month for the proposed layout two. The results of the comparison of each parameter show that the proposed layout two is an alternative solution to answer the problem of excess warehouse capacity.
| Item Type: | Thesis (Sarjana) |
|---|---|
| Identification Number: | 0522100012 |
| Uncontrolled Keywords: | Dedicated storage, material B3, simulasi ANYLOGIC, tata letak gudang,ANYLOGIC simulation, B3 material, dedicated storage, warehouse layout |
| Subjects: | 300 Social sciences > 338 Production > 338.1 Agriculture > 338.16 Production efficiency |
| Divisions: | Fakultas Teknologi Pertanian > Teknologi Industri Pertanian |
| Depositing User: | soegeng sugeng |
| Date Deposited: | 09 Feb 2022 01:12 |
| Last Modified: | 24 Feb 2022 03:18 |
| URI: | http://repository.ub.ac.id/id/eprint/189575 |
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