Thoyiba, Dinni Inayatut and M.App.Sc, Dr. Ir. Simon Bambang W (2023) Evaluasi Penerapan Good Manufacturing Practice (GMP) dan Sanitation Standard Operating Procedures (SSOP) pada Proses Produksi Kakao Bubuk di Kelompok Tani Mulyo Jati Mojokerto, Jawa Timur. Sarjana thesis, Universitas Brawijaya.
Abstract
Setiap produsen yang mengolah makanan harus selalu berusaha meningkatkan kualitas. Kelompok Tani Mulyo Jati merupakan salah satu UMKM yang terletak di Kecamatan Dlanggu, Kabupaten Mojokerto. Kelompok Tani Mulyo Jati mengolah biji kakao menjadi produk kakao bubuk. Kakao bubuk memiliki SNI wajib yang tercantum pada SNI 3747:2013 sehingga Kelompok Tani Mulyo Jati harus memenuhi persyaratan dasar sistem keamanan pangan berupa Good Manufacturing Practice dan Sanitation Standard Operating Procedures. Penelitian yang dilakukan bertujuan untuk mengevaluasi penerapan GMP dan SSOP, merekomendasikan perbaikan dalam penerapan GMP dan SSOP pada Produksi Kakao Bubuk di Kelompok Tani Mulyo Jati. Penelitian dilakukan selama 5 bulan di Pabrik Kelompok Tani Mulyo Jati. Evaluasi GMP diperoleh dengan bantuan checklist gap dengan panduan Peraturan Kemenperin tentang CPPOB, penilaian kategori ketidaksesuaian GMP, dan metode RCA. Evaluasi SSOP dilakukan dengan membandingkan kondisi SSOP Pabrik dengan 8 kunci aspek SSOP (FDA). Selain mengevaluasi aspek GMP dan SSOP, pada penelitian ini juga dilakukan analisis pengaruh asal biji kakao fermentasi terhadap mutu biji kakao yang digunakan sebagai bahan baku dalam pembuatan kakao bubuk di Kelompok Tani Mulyo Jati. Biji kakao yang diteliti berasal dari 3 sumber biji berbeda yaitu Malang (Kecamatan Dampit), Mojokerto (Kecamatan Dlanggu), dan Pacitan (Kecamatan Kebonagung) dengan jumlah 8 karakteristik mutu biji kakao yang diamati berupa kadar air, kadar biji pecah, kadar berjamur, kadar slaty, kadar berserangga, kadar kotoran, kadar berkecambah, dan besaran biji kakao. Kelompok Tani Mulyo Jati belum 100% memenuhi syarat GMP dan SSOP karena masih ditemukan 20 penyimpangan GMP pada aspek bangunan, fasilitas sanitasi, mesin dan perawatan, pengawasan proses, laboraturium, karyawan, penyimpanan, pemeliharaan dan program sanitasi, pelaksanaan pedoman, sedangkan pada aspek SSOP ditemukan 6 penyimpangan SSOP yaitu timbangan kotor, karyawan tidak menggunakan pakaian kerja lengkap, toilet kotor, tempat sampah terbuka, belum ada pengecekan kesehatan karyawan, dan kegiatan pengendalian hama tidak dilakukan secara rutin. Solusi untuk penyimpangan GMP dan SSOP berupa rekomendasi perbaikan jangka panjang dan jangka pendek seperti seperti penyusunan checklist, penambahan fasilitas pabrik, penambahan himbauan, penambahan karyawan, dan pengadaan kontrol secara rutin. Rekomendasi perbaikan jangka pendek untuk aspek GMP dan SSOP sudah diimplementasikan sehingga penerapan GMP meningkat dari 85,19% menjadi 94,07% dan penyimpangan SSOP menurun dari 6 penyimpangan menjadi 4 penyimpangan. Data biji kakao yang diperoleh dianalisa menggunakan ANOVA selang kepercayaan 95% dengan hasil perbedaan asal biji kakao tidak berpengaruh nyata terhadap 8 karakteristik mutu biji kakao karena memliki nilai p-value lebih dari 0,05.
English Abstract
Every manufacturer that processes food must always try to improve quality. The Mulyo Jati Farmer Group is one of the MSMEs located in Dlanggu District, Mojokerto Regency. The Mulyo Jati Farmer Group processes cocoa beans into powdered cocoa products, Cocoa powder has a mandatory SNI listed in SNI 3747:2013 so that the Mulyo Jati Farmer Group must meet the basic requirements of a food safety system in the form of Good Manufacturing Practice (GMP) and Sanitation Standard Operating Procedures (SSOP). The aim/s of the research is are to evaluate the application of GMP and SSOP, recommend improvements in the application of GMP and SSOP in Cocoa Powder Production in the Mulyo Jati Farmer Group. The research was conducted for 5 months at the Mulyo Jati Farmer Group Factory. The GMP evaluation is obtained with the help of a checklist gap with the guidance of the Ministry of Industry regulations regarding CPPOB, GMP non-conformance category assessment, and the RCA method. The SSOP evaluation is carried out by comparing the condition of the Factory's SSOP with 8 key aspects of SSOP (FDA). In addition to evaluating GMP and SSOP aspects, this study also analyzed the effect of fermented cocoa beans on the quality of cocoa beans used as raw materials in the manufacture of cocoa powder in the Mulyo Jati Farmer Group. The cocoa beans studied came from 3 different seed sources, namely Malang (Dampit District), Mojokerto (Dlanggu District), and Pacitan (Kebonagung District) with a total of 8 quality characteristics of the cocoa beans observed in the form of moisture content, broken bean content, mold content, moisture content. slaty, insect content, dirt content, germination rate, and cocoa bean size. The Mulyo Jati Farmer Group has not 100% fulfilled the GMP and SSOP requirements because there are still 20 GMP deviations in the aspects of buildings, sanitation facilities, machinery and maintenance, process supervision, laboratories, employees, storage, maintenance and sanitation programs, implementation of guidelines, while on the SSOP aspect 6 SSOP deviations were found, namely dirty scales, employees not wearing full work clothes, dirty toilets, open bins, no employee health checks, and pest control activities not carried out routinely. Solutions for deviations from GMP and SSOP are in the form of recommendations for long-term and short-term improvements such as preparing checklists, adding factory facilities, adding appeals, adding employees, and procuring routine controls. Recommendations for short-term improvements to GMP and SSOP aspects have been implemented so that GMP implementation increased from 85.19% to 94.07% and SSOP deviations decreased from 6 deviations to 4 deviations. The cocoa bean data obtained was analyzed using a 95% confidence interval ANOVA with the result that differences in cocoa bean origin did not significantly affect the 8 characteristics of cocoa bean quality because it has a p-value of more than 0.05
| Item Type: | Thesis (Sarjana) |
|---|---|
| Identification Number: | 0523100023 |
| Uncontrolled Keywords: | Biji Kakao, Kakao Bubuk, GMP, SSOP, Cacao Beans, Cacao Powder, GMP, SSOP |
| Subjects: | 600 Technology (Applied sciences) > 630 Agriculture and related technologies |
| Divisions: | Fakultas Teknologi Pertanian > Keteknikan Pertanian |
| Depositing User: | soegeng sugeng |
| Date Deposited: | 16 May 2023 06:56 |
| Last Modified: | 16 May 2023 06:56 |
| URI: | http://repository.ub.ac.id/id/eprint/199696 |
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