Sitepu, Grace Olivia Salsalina (2019) Usulan Perbaikan Tata Letak Penyimpanan Finished Good Products dengan Metode Class Based Storage di Warehouse 4 PT Aneka Tuna Indonesia. Sarjana thesis, Universitas Brawijaya.
Abstract
Warehouse 4 PT Aneka Tuna Indonesia digunakan untuk penyimpanan finished good products. Warehouse 4 PT Aneka Tuna Indonesia belum memiliki standarisasi untuk penyimpanan finished good products sehingga jarak perpindahan finished good products panjang dan mengakibatkan pergerakan material handling yang kurang efektif. Perpindahan finished good products menggunakan forklift. Permasalahan ini dapat diselesaikan dengan penyimpanan finished goods products yang mempertimbangkan popularitasnya sehingga dapat mengurangi jarak tempuh material handling dalam penyimpanan dan pengeluaran finished goods products. Metode Class Based Storage dapat digunakan untuk menyelesaikan permasalahan tersebut karena mengelompokkan produk berdasarkan popularitas dan similaritas. Langkahlangkah untuk melakukan dengan class based storage diawali dengan perhitungan utilitas lantai pada layout eksisting, menghitung throughput pada finished good products, dan perhitungan jarak perpindahan material handling. Setelah itu, melakukan perhitungan throughput setiap SKU (Stock Keeping Unit) lalu mengurutkan produk dari throughput paling besar hingga paling kecil kemudian melakukan pembentukan kelas berdasarkan hukum pareto. Lalu, menentukan lebar aisle yang dibutuhkan oleh material handling. Setelah melakukan pengolahan data, merancang layout berdasarkan data-data yang telah diolah. Kemudian menghitung jumlah kapasitas dan utilitas ruang pada layout usulan. Alternatif layout ditentukan dengan mempertimbangkan aksesibilitas dalam pengambilan produk sehingga dirancang layout dengan pendekatan across aisle dan within aisle. Pengalokasian produk dilakukan berdasarkan pembentukan kelas yang telah dilakukan pada tahap sebelumnya. Setelah itu, menghitung jarak perpindahan setiap alternatif layout. Berdasarkan hasil pengolahan data didapatkan bahwa total jarak material handling pada layout eksisting sebesar 2452632,2 m, total jarak material handling pada alternatif layout 1 yang dirancang dengan across aisle sebesar 1476356,4 m sedangkan total jarak material handling pada alternatif layout 2 yang dirancang dengan within aisle sebesar 1855389,6 m. Berdasarkan 2 alternatif layout yang dirancang, ditentukan rekomendasi layout yang dapat mengurangi jarak perpindahan material handling sehingga didapatkan alternatif layout 1 sebagai rekomendasi perbaikan layout di Warehouse 4 PT Aneka Tuna Indonesia karena menempuh jarak terpendek yaitu 1855389,6 m.
English Abstract
Warehouse 4 of PT Aneka Tuna Indonesia is used to store finished good products. Warehouse 4 of PT Aneka Tuna Indonesia does not have a standard for storing finished good products so that the distance between moving good finished products is long and results in less effective material handling movements. Transfer of finished good products using a forklift. This problem can be solved by storing finished goods products that consider its popularity so that it can reduce the material handling distance of storage and retrieval of the finished goods products. Class-Based Storage method can be used to solve these problems because it classifies products based on popularity and similarity. The step to take with class-based storage began with calculating the floor utility of the existing layout, calculating the throughput of finished good products, and calculating the material handling distance. After that, calculating the throughput of each SKU (Stock Keeping Unit) then sorting the product from the largest throughput to the smallest then making class formation based on Pareto's law. Then, determine the width of the aisle needed by material handling. After processing data, designing a layout based on data that has been processed. Then calculate the amount of space capacity and utility of the proposed layout. Alternative layouts are determined by considering accessibility of product picking so that the layout is designed by across-aisle and within-aisle approach. Product allocation is done based on the class formation that has been done in the previous stage. After that, calculate the distance each alternative layout. Based on the results of data processing, it was found that the total material handling distance in the existing layout was 2452632,2 m, the total material handling distance in the alternative layout 1 that was designed with across the aisle was 1476356,2 m while the total material handling distance in alternative layout 2 was designed with within aisle is 1855389,6 m. Based on 2 alternative layouts designed, layout recommendation is determined that can reduce material handling distance so that alternative layout 1 can be obtained as a recommendation to improve layout at Warehouse 4 of PT Aneka Tuna Indonesia because the shortest distance is 1855389,6 m.
| Item Type: | Thesis (Sarjana) |
|---|---|
| Identification Number: | SKR/FT/2019/279/051904738 |
| Uncontrolled Keywords: | Across Aisle, Class Based Storage, Material Handling, Tata Letak Penyimpanan, Within Aisle-Across Aisle, Class Based Storage, Material Handling, Storage Layout, Within Aisle |
| Subjects: | 600 Technology (Applied sciences) > 658 General management > 658.2 Plant management > 658.23 Layout |
| Divisions: | Fakultas Teknik > Teknik Industri |
| Depositing User: | soegeng sugeng |
| Date Deposited: | 17 Nov 2020 15:42 |
| Last Modified: | 17 Nov 2020 15:42 |
| URI: | http://repository.ub.ac.id/id/eprint/171095 |
Actions (login required)
 |
View Item |