Rohmawati, Umi (2018) Perencanaan Ulang Tata Letak Fasilitas Produksi Mesin Agrokomplek Menggunakan Metode Systematic Layout Planning (SLP). Sarjana thesis, Universitas Brawijaya.
Abstract
PT. Maxzer Solusi Steril merupakan perusahaan yang memproduksi mesin agrokomplek, salah satunya mesin pasteurisasi susu. Perusahaan ini memiliki tujuh aliran material yang berbeda. Tata letak fasilitas pada perusahaan ini telah mempertimbangkan area mesin, namun tata letak fasilitas kurang mempertimbangkan aliran material sehingga tingginya risiko aliran balik (backtracking) dan jarak perpindahan yang jauh. Oleh karena itu tujuan dari penelitian ini yaitu melakukan perbaikan tata letak fasilitas pada PT. Maxzer Solusi Steril sehingga dapat memberikan usulan layout yang dapat meminimasi momen jarak dan aliran balik (backward) pada proses produksi. Metode yang digunakan pada penelitian ini adalah Systematic Layout Planning (SLP). Metode SLP merupakan pendekatan yang memiliki langkah-langkah sistematis dalam perencanaan layout dan memiliki prosedur yang terperinci dalam mengatur layout berdasarkan prosesnya. Metode ini diterapkan karena dapat meminimumkan aliran material dan mempertimbangkan hubugan keterkaitan ruangan, kebutuhan ruangan, dan ruangan yang tersedia. Selain menggunakan input data PQRST, SLP dapat mengkombinasikan dua input lain yaitu Activity Relationship Chart (ARC) dan from to chart dalam merancang alternatif layout. Penelitian ini melakukan perhitungan momen jarak menggunakan from to chart. Momen jarak didapatkan dari volume of handling yaitu perhitungan massa produk dikali dengan frekuensi perpindahan produk. Hasil dari penelitian ini menunjukkan bahwa pada existing layout memiliki momen jarak keseluruhan sebesar 6874 satu satuan dengan momen jarak forward sebesar 4634 satu satuan atau 67% dan momen jarak backward sebesar 2240 satu satuan atau 33%. Jarak perpindahan total pada existing layout sebesar 1803.9 m. Berdasarkan perancangan ulang tata letak fasilitas menggunakan prosedur SLP dan from to chart didapatkan 3 alternatif layout sebagai usulan perbaikan. Tiga alternatif layout masing-masing memiliki jumlah backward sebesar 1456, 1330, dan 1176 satu satuan. Dari ketiga usulan layout, layout 3 memiliki jumlah backward paling kecil yaitu sebesar 1176 satu satuan dengan momen jarak total sebesar 6279 satu satuan. Usulan layout 3 memiliki jarak perpindahan total 1754,9 m. Oleh karena itu layout 3 dipilih sebagai usulan perbaikan tata letak fasilitas produksi mesin pasteurisasi susu pada PT. Maxzer Solusi Steril.
English Abstract
PT. Maxzer Solusi Steril is a company that produces agricultural product machine, one of its product is milk pasteurization machine. The company has seven different material flow. The company has taken the layouting of the engine area into consideration, but the facility layout has not taken the material flow into consideration resulting high backtracking and lengthy movement. Therefore, the purpose of this research is to improve the layout of facilities at PT. Maxzer Solusi Steril. So it can provide a recomendation layout that can minimize the moment of distance and backward in the production process. The method used in this research is Systematic Layout Planning (SLP). The SLP method is an approach that has systematic steps in layout planning and has a detailed procedure in managing the layout based on the process. This method is applied because it minimizes material flow and takes into consideration adjacency between space, space requirements, and available space. In addition to using PQRST for data input, SLP can combine Activity Relationship Chart (ARC) and from to chart as inputs in designing alternative layout. This research calculate moment of distance using from to chart. Moment of distance be obtained from the volume of handling that multiplication between product mass and frequency of product movement. The result of this research shows that the existing layout has 6874 of total distance moment with 4634 of forward distance moment and 2240 of backward moment. The total movement distance in the existing layout is 1803.9 m. Based on the redesignig result of facility layout using SLP and from to chart, three layout alternative are proposed as improvement. Three alternative layouts each have a backward moment of 1456, 1330, and 1176. After analyzing the three layout, layout 3 has the least number of backward that is equal to 1176 with 6279 of total distance moment. Layout 3 has a total displacement distance of 1754.9 m. Therefore, layout 3 was chosen as a proposed layout to improve production facility of milk pasteurization machine at PT. Maxzer Solusi Steril.
| Item Type: | Thesis (Sarjana) |
|---|---|
| Identification Number: | SKR/FT/2018/522/051806753 |
| Uncontrolled Keywords: | Activity Relationship Chart (ARC), Aliran Material, Backward, From To Chart, Systematic Layout Planning (SLP), Tata Letak Fasilitas Activity Relationship Chart (ARC), Backward, Facility Layout, From To Chart, Material Flow, Systematic Layout Planning (SLP) |
| Subjects: | 600 Technology (Applied sciences) > 658 General management > 658.5 Management of production > 658.51 Organization of production |
| Divisions: | Fakultas Teknik > Teknik Industri |
| Depositing User: | Budi Wahyono Wahyono |
| Date Deposited: | 10 Oct 2018 03:51 |
| Last Modified: | 22 Oct 2021 05:07 |
| URI: | http://repository.ub.ac.id/id/eprint/12537 |
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